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Optical Lithography Resolution

How small a feature a projection scanner can print. A reticle (mask) pattern is imaged through a lens of numerical aperture NA\mathrm{NA} at wavelength λ\lambda. The lens pupil passes only spatial frequencies fNA/λ|f|\le \mathrm{NA}/\lambda, so the aerial image is I(x)=F1[pupil(f)F{t}(f)]2I(x)=\big|\,\mathcal F^{-1}[\,\mathrm{pupil}(f)\,\mathcal F\{t\}(f)\,]\big|^2 and the resolvable half-pitch is the Rayleigh limit R=k1λ/NAR=k_1\lambda/\mathrm{NA}. The reticle here is a line/space test pattern whose half-pitch shrinks left to right; in the aerial image the coarse zones print crisply and the zones finer than RR blur to flat grey. The bottom bars are the per-zone contrast (red once a zone is below the Rayleigh limit). Switch the wavelength from i-line (365 nm) through DUV/ArF (193 nm) to EUV (13.5 nm) and watch the resolvable pitch collapse: smaller λ\lambda is sharper. Everything is closed form (gate-tested).

Figure 1. A multi-pitch line/space reticle (top), its pupil-filtered coherent aerial image (middle), and the per-zone Michelson contrast (bottom); zones finer than the Rayleigh limit R = k1 lambda / NA blur out (bars turn red). Method: closed-form Fourier-optics imaging (DFT, pupil low-pass at NA/lambda) plus the Rayleigh formula (gate-tested sim.js), Canvas2D; the live readouts are lambda, the cutoff, R, and the finest resolved pitch.
wavelength
NA1.00
k1 factor0.50

WHAT TO TRY

  • Vary each control and watch the rail readouts respond.
  • Compare the diagnostic plot against the live scene.